Warehouse Forklift Types



  1. The forklift truck has been around for a century, but today it is found in every warehouse operation around the world. There are seven classes of forklifts, and each forklift operator must be certified to use each class of truck that they'll operate. Classification depends on factors such as applications, fuel options, and features of the forklift.
  2. Industrial Reach Forklift Truck. The industrial reach forklift truck is known for its feature of having an extended lift height.It has three different types: stand-up trucks which are the most common and is used when there’s only one load per bay, double-deep trucks which have longer forks, and straddle trucks which are used to carry materials such as pipes, boards, and trees.

Every forklift needs room to maneuver. Depending on the type of forklift, the aisle will be wider or narrower. In this guide, we will walk you through the various forklift aisle widths required for each forklift type. If you are looking for our forklift aisle calculator, scroll to the bottom of the page or click here. 3 Types of Forklifts.

Overview

Within This Page

The Warehouse space type is designed to store goods and materials, as well as to allow for the regular circulation of occupants, vehicles, and machinery that are typically associated with the handling of these goods and materials. Essential to this space type is the capacity to accommodate vertical storage, space for vehicle material movement, and anticipated high floor loads.

See also WBDG Warehouse Building Type.

Space Attributes

A wide range of storage alternatives, picking alternatives, material handling equipment and software exist to meet the physical and operational requirements of a warehouse space type, and proper integration of these features is essential. Warehouse spaces must also be flexible enough to adapt to future operations and storage needs. Typical features of Warehouse space types include the list of applicable design objectives elements as outlined below. For a complete list and definitions of the design objectives within the context of whole building design, click on the titles below.

Small forklifts for sale

Functional / Operational

  • Efficient Use of Space: Warehouse space types are often designed with higher bays to take advantage of vertical storage. Utilization of space is maximized while providing adequate circulation paths for personnel and material handling equipment such as forklift trucks.
  • Design for Live Loads: Designs should anticipate the loads of stored materials and associated handling equipment, typically 250 LB/SF. Snow, wind, and seismic loads shall be considered where they are applicable. Racking in seismic areas must be built stronger and be better braced.
  • Power and Utility Requirements: Differentiate between spaces that require power and utilities, and those that are for storage only. Depending on the goods being stored and handling equipment required, there may be a need for well-distributed power and utility lines throughout the space. Attempt energy efficient lighting when possible. Warehouse spaces typically include one floor drain for every two bays of storage, as well as sand and oil traps on waste lines.
  • Loading Dock: Warehouse space types are typically designed with one electro-hydraulic dock leveler per every five truck bays.
  • Occupancy: Occupancy Group Classification is Storage Group S in Group S-1 or S-2 classifications with sprinklered construction. See also WBDG Secure/Safe—Fire Protection

Sustainable

  • Special HVAC: Provide proper ventilation under all circumstances. Plan for 100% exhaust from storage areas with paint, petroleum, aerosol, or other minor amounts posing moderate hazard storage conditions. For more information, see '>High-Performance HVAC and Enhance Indoor Environmental Quality.

Example Program

The following building program is representative of Warehouse space types.

WAREHOUSE

What Are The Different Types Of Forklifts

Description
Tenant Assignable Spaces
Qty.SF EachSpace Req'd.Sum Actual SFTenant Usable FactorTenant USF
Office Spaces350
Front Office
Clerical18080
General Manager1180180
Supervisor1120120
Office Support Spaces80
Support/File Room18080
Tenant (subtotal)4301.34575
Receiving And Shipping4,1001.094,481
Docks44001,600
Staging12,5002,500
Warehouse35,6001.0537,536
Package Disassembly11,5001,500
Package Assembly11,5001,500
Rack Storage120,80020,800
Controlled Storage21,6001,600
Bulk Storage16,0006,000
Inventory Control2120240
Dispatcher1120120
Forklift Parking201122,240
Tenant Suite40,1301.0642,592
Tenant Usable Areas42,592

Example Plans

The following diagram is representative of typical tenant plans.

Example Construction Criteria

For GSA, the unit costs for Warehouse space types are based on the construction quality and design features in the following table. This information is based on GSA's benchmark interpretation and could be different for other owners.

Relevant Codes and Standards

The following agencies and organizations have developed codes and standards affecting the design of Warehouse space types. Note that the codes and standards are minimum requirements. Architects, engineers, and consultants should consider exceeding the applicable requirements whenever possible.

  • GSA PBS-P100 Facilities Standards for the Public Buildings Service

Additional Resources

WBDG

Building Types

Office Building, Warehouse

Design Objectives

Electric warehouse forklift types

Accessible—Plan for Flexibility: Be Proactive, Functional / Operational—Account for Functional Needs, Secure / Safe—Fire Protection, Secure / Safe—Security for Building Occupants and Assets, Sustainable—Optimize Energy Use

Publications

  • Architectural Graphic Standards, 12th Edition by American Institute of Architects, Dennis J. Hall. New York, NY: John Wiley & Sons, Inc., 2016.

Table of Contents

  • 1 What are Forklift Trucks?
    • 1.7 Order Picker Trucks

Forklift trucks are a type of industrial lift which contains a load carriage frame and horizontal load forks that project from the front of the frame. These forks are used for carrying loads of different weights. These trucks are usually seen in warehouses and factories that involve having to lift heavy loads from time to time.

Forklifts differ mainly according to function. Some are designed for outdoor applications, while others are made to fit between narrow aisles. Each type of forklift truck has a specific load capacity and a list of features and specifications that will be discussed extensively in the next articles.

This page talks about the various types of forklift trucks and their general features and applications.

Industrial Reach Forklift Truck

The industrial reach forklift truck is known for its feature of having an extended lift height.It has three different types: stand-up trucks which are the most common and is used when there’s only one load per bay, double-deep trucks which have longer forks, and straddle trucks which are used to carry materials such as pipes, boards, and trees.

The industrial reach forklift is used in applications in warehouses that have a high rise storage pallet racking.

There are multiple manufacturers that offer this specific type of truck. Toyota has a line of stand-up trucks, while UN Forklift and Raymond have double-deep truck models. Yale, Crown, and Hyster are among the other brands that have industrial reach forklift trucks.

Industrial Counterbalance Forklift Truck

Also known as the internal combustion cushion tire forklifts, this type of truck is ideal for use in indoor warehouses and stores. Its design is composed of a fork and mast. an operator compartment that is on top of the machine’s engine, and the battery.

Types

These forklifts can operate at very high speeds and at a straightforward direction. They are used on stable and even surfaces, but these trucks can also be used outdoors.

Some of the most common counterbalance trucks are rider-controlled and sit-down forklifts. Brands that offer industrial counterbalance forklifts include Toyota, Yale, Crown, Hyster, and Raymond.

Rough Terrain Forklift

In contrast with an industrial counterbalance forklift truck, the rough terrain forklift uses pneumatic tires. This type of forklift is used for outdoor construction and places with uneven surfaces. The rough terrain forklift can be operated well in mud, ice, or snow.

The rough terrain forklift has a more powerful engine, and hence it has faster speed. In addition to this, it is also more dynamic and durable. In fact, it is more similar to a tractor with forks than other types of forklifts.

Brands such as Toyota, Yale, and Hyster specialize in electric pneumatic forklifts.

Industrial Side Loader Forklift

The industrial side loader forklift was made to be operated in narrow aisles. The forks of this type of truck are placed on the side of the truck. These forks can pick up loads that cannot be reached by a forklift that goes in a straight direction.

There are two types of the industrial side loader. One is an enclosed cab which is used outdoors, while the stand-up industrial side loader is more applicable indoors. The multi-way side loader has wheels that rotate by 90 degrees, making it easier to transport loads.

Raymond, Yale, and Hyster are manufacturers that offer this forklift type.

Telescopic Handler Forklift

Telescopic handlers, also known as tele-handlers, are often thought of being more related to small cranes instead of forklift trucks. They possess a telescopic boom that enables the forklift to be more strong and durable. Front outriggers can be attached to the telescopic handler in order to reach heights that a normal forklift cannot attain.

It is used in high lifting applications such as agriculture. Forklift brands such as Genie, Cat, Gehl, and JCB has various models that are telescopic handlers.

High Capacity Forklift

Warehouse Forklift For Sale

Among the other forklift types, high capacity forklifts have a load capacities that range between 19000 to 36000 lbs.

Industry applications such as concrete, metals, forest products, produce, and paper use high capacity forklifts. This type of forklift truck is used in situations when high maneuverability is needed.

Forklift brands such as Yale, Hyster, and LiftKing offer multiple models that have high load capacities.

Order Picker Trucks

Also known as order selectors and cherry pickers, order picker trucks are forklifts that are controlled by an operator from a carriage, enabling them to reach products from shelves of different heights. They are designed for filling orders that need a case or piece-part picking instead of full pallets or loads. Order pickers are versatile because of its design that allows it to handle small items like tool parts and larger items like furniture.

A range of high, medium, and low level order picker forklift trucks are offered by brands such as Hyster, Raymond, Yale, and Crown.

Sources:

Warehouse Forklift Jobs

  • https://www.hst.uk.com/news/what-are-the-different-types-of-forklifts/
  • https://books.google.com.ph/books?id=EIjbH3uImsMC&printsec=frontcover&redir_esc=y#v=onepage&q&f=false